Alcoa USA Corp.

Pittsburgh, PA ManufacturingNAICS 331310

Self-funded health planPlan year 2025Renews JanuaryCollectively bargained
1,106Participants+0% vs. prior year
$2.6MEst. pharmacy spend / yrParticipants × national avg.
Jan 2027Next renewalPlan year begins January 1
#57 of 105Manufacturing in PABy participants

Overview

Alcoa USA Corp. sponsors a self-funded health plan that covered 1,106 participants in plan year 2025, about the same as the prior year. The plan year starts in January. Alongside medical, its benefits filing reports life insurance, dental, vision, short-term disability, and more.

Plan type
ERISA welfare benefit plan, self-funded (benefits paid from employer assets or a trust)
Participants
1,106 · prior year 1,102
Plan year
Begins January 1 · next renewal January 2027
Health plans filed
Group Benefits Plan for Hourly EES of Alcoa USA Co., plan 503 (1,106 participants); Retirees Group Benefit Plan for Certain Salaried EES of Alcoa USA Corp., plan 506 (136 participants)
Broker compensation
$70K across insured contracts
MedicalLife insuranceDentalVisionShort-term disabilityLong-term disabilitySeveranceOther welfare benefits

Insurance carriers

Insured coverage reported on Schedule A. Self-funded medical claims aren't reported there.

CarrierCoverageCoveredPremiumBroker comp
Humana Insurance CompanyMedicare Lppo Group5,763$15.9M—
Humana Insurance Company of New YorkMedicare Lppo Group1,078$3.0M—
Metropolitan Life Insurance CompanyLong-term disability, Short-term disability, Life1,551$2.3M$60K
Kaiser Foundation Health Plan of the NorthwestMedical, Prescription drug, HMO39$268K—
Metropolitan Tower Life Insurance CompanyLife1,150$248K$7K
Federal Insurance CompanyAD&D - Business Accident Travel1,044——

Pharmacy benefit estimate

StreamRX estimate for a plan this size. Not based on this plan's claims.

$2.6M/ year

Estimated prescription spend: 1,106 participants × $2,371 national average per member. Usually higher once dependents are counted.

$68K–$168K/ year

Typical savings opportunity found in independent reviews of plans this size.

Brands with a generic available$20K–$50K
Lower-cost therapeutic alternatives$29K–$61K
Generic pricing vs. actual cost$13K–$38K
PBM contract terms$7K–$20K
The DOL's PBM fee disclosure rule first applies to this plan for the plan year beginning January 2028: semiannual PBM compensation reports and an annual audit right.

Form 5500 filing details

Filing
Form 5500 with Schedule A, plan year 2025
Plan sponsor
Alcoa USA Corp.
Sponsor EIN
37-1808900
Plan numbers
503, 506
Filed with
U.S. Department of Labor (EBSA) via EFAST2

Verify this filing: search EIN 37-1808900 in the Department of Labor's EFAST2 Form 5500 search.

Retirement plan

Plan
Pension Plan for Certain Salaried EES of Alcoa USA Corp.
Type
Pension plan
Participants
4,545

About this data

Source: Alcoa USA Corp.'s Form 5500 filing for plan year 2025 and its Schedule A insurance reports, published by the U.S. Department of Labor. "Self-funded" means the filing reports benefits paid from employer assets or a trust, with no medical insurance contract or with a stop-loss contract. Pharmacy figures are StreamRX estimates based on national averages. StreamRX is not affiliated with Alcoa USA Corp..

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