Armacell LLC

Chapel Hill, NC ManufacturingNAICS 339900

Self-funded health planPlan year 2025Renews January
718Participants-4% vs. prior year
$1.7MEst. pharmacy spend / yrParticipants × national avg.
Jan 2027Next renewalPlan year begins January 1
#65 of 85Manufacturing in NCBy participants

Overview

Armacell LLC sponsors a self-funded health plan that covered 718 participants in plan year 2025, down 4% from the prior year. The plan year starts in January. Alongside medical, its benefits filing reports life insurance, dental, vision, short-term disability, and more.

Plan type
ERISA welfare benefit plan, self-funded (benefits paid from employer assets or a trust)
Participants
718 · prior year 744
Plan year
Begins January 1 · next renewal January 2027
Health plans filed
Armacell LLC Employee Benefits Plan, plan 505 (718 participants)
Stop-loss carrier
Sun Life Assurance Company of Canada
Broker compensation
$176K across insured contracts
MedicalLife insuranceDentalVisionShort-term disabilityPrepaid legalLong-term disabilityOther welfare benefits

Insurance carriers

Insured coverage reported on Schedule A. Self-funded medical claims aren't reported there.

CarrierCoverageCoveredPremiumBroker comp
Sun Life Assurance Company of CanadaStop-loss586$1.4M$117K
Lincoln National Life Insurance CompanyLife, Long-term disability, Short-term disability767$611K$16K
Ameritas Life Insurance Corp.Vision1,106$82K—
UnitedHealthcare Insurance CompanyHospital Indemnity, Critical Illness, Ac738$39K$39K
Pre-Paid Legal Services D/b/a LegalshieldLegal Services Plan Memberships161$25K$4K

Pharmacy benefit estimate

StreamRX estimate for a plan this size. Not based on this plan's claims.

$1.7M/ year

Estimated prescription spend: 718 participants × $2,371 national average per member. Usually higher once dependents are counted.

$44K–$109K/ year

Typical savings opportunity found in independent reviews of plans this size.

Brands with a generic available$13K–$32K
Lower-cost therapeutic alternatives$19K–$39K
Generic pricing vs. actual cost$8K–$25K
PBM contract terms$4K–$13K
The DOL's PBM fee disclosure rule first applies to this plan for the plan year beginning January 2028: semiannual PBM compensation reports and an annual audit right.

Form 5500 filing details

Filing
Form 5500 with Schedule A, plan year 2025
Plan sponsor
Armacell LLC
Sponsor EIN
51-0392836
Plan number
505
Filed with
U.S. Department of Labor (EBSA) via EFAST2

Verify this filing: search EIN 51-0392836 in the Department of Labor's EFAST2 Form 5500 search.

Retirement plan

Plan
Armacell, LLC Retirement Savings Plan
Type
401(k) plan
Participants
893

About this data

Source: Armacell LLC's Form 5500 filing for plan year 2025 and its Schedule A insurance reports, published by the U.S. Department of Labor. "Self-funded" means the filing reports benefits paid from employer assets or a trust, with no medical insurance contract or with a stop-loss contract. Pharmacy figures are StreamRX estimates based on national averages. StreamRX is not affiliated with Armacell LLC.

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